Dial Indicator
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Dial Indicator
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About the Author
how to measure the sesitivity during calibration of dial indicator?
Don’t confuse Accuracy, Resolution with Sensitivity.
Accuracy
Accuracy describes the amount of uncertainty that exists in a measurement with respect to the relevant absolute standard. It can be defined in several different ways and is dependent on the specification philosophy of the supplier as well as product design.
Resolution
In relative amounts, resolution describes the degree to which a change can be detected. It is expressed as a fraction of an amount to which you can easily relate. For example, printer manufacturers often describe resolution as dots per inch, which is easier to relate to than dots per page.
Sensitivity
Sensitivity is an absolute quantity; resolution is a relative quantity. Sensitivity describes the smallest absolute amount of change that can be detected by a measurement, often expressed in terms of millivolts, microhms, or tenths of a degree.
Sensitivity should not be confused with accuracy—they are entirely different parameters. For example, a device specified with 1-mV sensitivity may only be accurate to 10 mV with an applied input of 10 V. Yet if the 10-V input signal changed by 1 mV, the device still could observe the difference. Sensitivity sometimes can be improved by averaging.
http://www.evaluationengineering.com/archive/articles/1298pct.htm
Accuracy is usually determined at 4 points 25%, 50%, 75% and 100% of full scale. This is accomplished by:
1.Placing the dial indicator in a stand.
2.Place the stand on a clean surface plate.
3.Select a gage block of any size.
4.Preload the indicator a few divisions (insure the lever is horizontal to the plate).
5.Spin the dial until the DI reads zero.
6.Place another gage block (or wrung gage blocks) under the lever that’s 25% of full scale. DI should read desired value +/-1 div..
7. Repeat at 50%, 75% and 100% of full scale.
Sensitivity is the smallest value that an instrument can measure. What makes this confusing on a dial indicator is it is generally also +/-1 division but the method to measure it is different.
After step 6 perform the following:
8.Remove the 25% gage block.
9.Select a gage block 1 division from the 25% block. (Normally 0.001”)
10.Place the block under the DI and verify it reads +/-1 div.
11.Repeat at 50%, 75% and 100% of full scale.
We use a lot of GIDEP calibration procedures. They’re military manuals available to the public because well; we paid for them with our tax money. It’s worth it’s weight in gold.
http://www.gidep.org/
What is GIDEP?
GIDEP (Government-Industry Data Exchange Program) is a cooperative activity between government and industry participants seeking to reduce or eliminate expenditures of resources by sharing technical information essential during research, design, development, production and operational phases of the life cycle of systems, facilities and equipment.