Screw Removal
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Screw Removal
Stripped A Screw? Here's How To Get It Out
We have all stripped a screw at one time or another. Most of the time we just leave them in place or do not have a need to take them out. Today we're going to get that pesky screw out. There are a couple of methods for removal.
Before we get into this if you start to strip something just stop and figure out what you are going to do next. Continuing to strip the screw only makes the job tougher. I suggest you switch to a manual screwdriver because you can put more pressure behind it. Also MAKE SURE you are twisting the screw in the right direction which is to the left to loosen (counter-clockwise) usually.
The most common way is to drill off the head of the screw. This is common because most people don't have a screw removal tool sitting around the house. You can do this method by getting a power drill and a bit that is about 1/3rd the size of the head. Carefully drill into the head of the screw until you reach the shank (The part that actually drills into the surface). Now you want to get a bit that is a bit larger and do the same as before. You want to keep doing this till the head of the screw is gone. Try to leave a small amount of the shank sticking out so that you can grab it with some vice grips. Now you can slowly twist the screw till it is out.
Another method is a screw removal tool. You will probably have to go to a hardware store and get one of these. A removal tool is basically a screwdriver or bit that has rough metal threads right on the tip of it. These threads dig into the head of the screw until it gets stuck giving you enough torque to twist it out. This is probably the easiest and cleanest method of removal.
If you can't do either of these then you can try to use a different screwdriver. Go to a bigger head and while pushing hard slowly try to turn the screw out. if it is a stripped Philips head (Star) then you could also try using a square driver because the edges may grip a stripped screw.
I hope this helps you get the job done and if you get a chance then come visit us at http://www.shopkeylesslocks.com
About the Author
Sean Martin is a security professional who has been in the business for a number of years. He currently owns interests in Time Lock Inc. and www.shopkeylesslocks.com.
Removal of stripped screw?
I am trying to take apart a plastic pump housing on an electric motor. I was able to remove all but one phillips head screw. the screw was rusted and stripped when I tried to remove it. I have tried to tap it with no luck and remove it with an easy-out drill bit which just stripped it further. I need to salvage the plastic housing so I can not damage it removing the last screw. Note: the srew it going onto a metal female recepter thats glued into the platic housing. Any Thoughts would be appreciated THANK YOU
Spray WD-40 around it
Get a hand-held impact screwdriver because it will come in handy another time and they are inexpensive.
http://www.cvfsupplycompany.com/imdrhaheimdr3.html
1- use a hacksaw and cut one single cut across the center of the top of the screw and attempt to dislodge with the handheld impact driver.
FAILURE OR HEAD IS RECESSED, GO TO 2
2- Drill the top of the screw head off, lift of motor housing and use vise grips to try and spin it out. Make sure the operable edge of the grips is toward the direction you want to spin.
http://www.irwin.com/irwin/consumer/jhtml/index.jhtml?_requestid=372278
FAILURE GO TO 3
3- Use a drill bit a little smaller than the outside diameter (OD) of the threads of the screw, or a little smaller thatn the female threads (see if it fits loose into a hole already vacated of the screw) and use an easy out.
http://www.toolprice.com/product/1225D
FAILURE GO TO 4
4- Use a drill bit almost exactly the same size as the OD and follow with a starting tap the same size and thread count as the screw http://www.jamestowndistributors.com/userportal/show_product.do?pid=509&PTECH, then finish with a bottom tap http://www.jamestowndistributors.com/userportal/search.do?freeText=bottoming%20tap&page=GRID&history=.
TOO MESSED UP GO TO 5
5-Drill it out and insert a heli coil.
http://www.emhart.com/products/helicoil.asp
REALLY MESSED UP
6-Buy a new motor because the time to now probably paid for it. 
http://www.emotorstore.com/
Broken Bolt Removal - The best way! From Skidworks